Why is the design of plastic molding the most important factor in cost control?
۲ Key strategy in optimal design of plastic molds to reduce production costs
1. Molding Material Material Selection (Steel)
2. Cooling System Optimization
1. Standard and modular design of molding parts
1. Decrease the thickness of the wall wall (Wall Thickness Optimization)
1. Runner System Optimization (Runner System)
1. Mold-Flow Analysis (Mold-Flow Analysis)
1. Design to reduce the need for secondary operations
The role of "new productive" in reducing your production costs
We act beyond a molding manufacturer at Modern Producer , located in the industrial heart of Tehran. We are your strategic partner in the optimization of production. Our team, with a deep understanding of the challenges of manufacturers, starts every project with the main purpose of reducing production costs for the customer.
- Specialized Advice: We will hold detailed consulting sessions with you before starting design to understand your production, circulation, budget and challenges. Ensure the end result
- Full transparency: We will inform you all the material design and selection stages and explain the technical reasons for each decision.
Our goal is to build a template that will work not only today, but for many years, and help you reduce your production cost .
Case Study: How did an optimal design of plastic mold reduces cost by 5 %?
One of our customers visited us to produce a piece of home appliance with an annual circulation of 4.3. The initial design of the mold, provided by another company, had a cycle time of 2 seconds and was about 5 grams. The new productive team made the following changes:
Outcome: The cycle time decreased to 2 seconds (2 % improvement), road waste reached zero and raw material consumption decreased. The sum of these optimizations resulted in reduction of production cost each piece by 1 % and the higher cost of the hot road mold was offset in less than 6 months. This is the power of a optimized design of plastic molds .
Common mistakes in mold design that lead to increased production cost
- Ignoring Draft Angle: Lack of sufficient exit angle causes the piece to stick to the mold and damage it during the fertilization.
- Gate wrong location: Gate can lead to inappropriate problems. Poor: Inadequate design of the pins can cause or break the piece at the time of exit.
- Forecasting of material contraction (shrinkage): each plastic has a different contraction rate. Failure to accurately calculate it produces incorrect dimensions.
Conclusion: Optimal design, clever investment for the future
As you can see, the optimal design of plastic templates is not an additional cost, but a vital investment to ensure your profitability and competitiveness in the market. The mere focus on reducing the initial molding price is a short -term and dangerous view that can lead to excessive hidden costs at the production stage.
By choosing a reliable and specialist partner like modern productive in Tehran, you will make sure you get a template that is engineered for maximum productivity and reduction of production costs .
Are you ready to dramatically reduce your production costs? Contact our new productive experts today and enjoy our free specialized advice on the optimal design of plastic templates. Let's find a clever solution to your production together.
