Introduction of hydraulic backup jack
Backup or retaining ring is used in hydraulic jack sealing systems to control the pressure on the packing and prevent it from being crushed or coming out. The material and accuracy of backup production is very important because in high pressure conditions, any deformation will cause oil leakage and loss of efficiency.
The importance of using a German sheet in backup
German paper is the best option for making backup due to its high resistance to heat, pressure and wear. These sheets are made of polymer compounds reinforced with industrial fibers and are more durable than ordinary sheets. In the Ehsan hydraulic workshop, the original German sheet is used to produce a backup of the German hydraulic jack sheet, which provides accurate and lasting performance.
The role of backup in the hydraulic jack sealing system
In hydraulic jacks, the packing is responsible for the main function of sealing, but when the pressure is high or the working temperature rises, this packing will not last without backup. Hydraulic backup jack is placed behind the packing and prevents it from expanding or crushing. As a result, the sealing system works more accurately and the lifespan of the packing increases two to three times.
Advantages of German sheet backup services in Tehran
- Increasing the life of packing and seals
- Preventing oil leakage at high pressures
- Reducing frequent repair costs
- Compatibility with all types of industrial oils
- Resistance to high heat and temperature changes
- Possibility of use in industrial jacks, forklifts, and cranes
Hydraulic Ehsan Group has been able to be recognized as one of the reliable centers for repairs and precision turning by providing the service of backup of German hydraulic jack sheet in Tehran.
Procedures for the implementation of hydraulic jack German sheet backup services
- Preliminary troubleshooting: Checking the pressure, temperature and type of system oil
- Exact measurement: Determination of the internal and external diameter of the backup mounting location
- Backup turning with CNC: Precise manufacturing of the part with German sheet
- Installation of packing and backup: Correct placement for complete sealing
- Final pressure test: Checking the function of the jack after Installation
Turning and making backup with a CNC machine
In Hydraulic Ehsan, CNC lathes with high precision are used to perform backup of German hydraulic jack sheets services. These devices provide the possibility of producing backups with a tolerance of less than 0.01 mm. Accuracy in turning makes the sealing smooth and leak-free.
The difference between German sheet backup and normal materials
Features of German sheet backup, ordinary plastic backup, thermal resistance up to 250 degrees Celsius, up to 100 degrees, very high pressure resistance, average lifespan, 3 times, one times the price, slightly higher, cheaper, but less durable
This difference in quality is the main reason for the popularity of German sheet in advanced repairs of hydraulic jacks.
Backup failure factors and prevention solutions
- Excessive oil pressure
- Using incompatible oils
- Incorrect installation of packing and backup
- Intrusion of metal particles into the cylinder
To avoid these problems, regular service and visits should be done. Ehsan hydraulics group with high experience in periodic repair and service prevents these problems from occurring.
Technical and specialized hydraulic services of Ehsan
- Trash packing and twin seal
- Complete service backup of German hydraulic jack sheet
- Repair of industrial and construction jacks
- Replacement of seal and packing with resistant material
- Pressure test and accurate diagnosis of jacks
Using German parts and precise tools, this collection offers its services with quality guarantee.
The cost of the backup service of the German sheet of the hydraulic jack
The price of the service depends on factors such as the type of jack, the dimensions of the cylinder, the thickness of the German sheet and the amount of turning. Hydraulic Ehsan provides economic and competitive services by eliminating intermediaries and directly supplying German sheet metal.
Checking the durability and longevity of the German backup
Backup made of German sheet has a lifespan between 2 and 4 times longer than the normal type. In practical tests, this type of backup has maintained its accurate performance even at pressures of more than 250 bar. This advantage reduces the costs of maintaining and stopping the device.
Basic maintenance of jacks equipped with German backup
- Checking the hydraulic oil level monthly
- Preventing dust from entering the jack chamber
- Checking the temperature of the system during work
- Adjusting the pressure valves properly
- Using standard oil with appropriate viscosity
Comparison of backup performance at high temperature and pressure
At high temperatures, most polymer materials change shape, but German sheet maintains its stability even at 200 degrees Celsius. In high pressure, it performs much better than normal nitrile or teflon backups.
Use of backup in different industries
- Oil and gas industries
- Hydraulic presses
- Forklifts and trucks
- Plastic injection machines
- Road construction machines
All these industries need backup services of German sheet hydraulic jack to maintain the performance of their systems.
Why choosing Ehsan hydraulics is the best option
- Using original German sheet
- Many years of experience in turning and repairing jacks
- Reasonable price and strong technical support
- Fast service in Tehran and suburbs
- Providing quality guarantee and customer satisfaction
Summary
Hydraulic Jack German sheet backup service plays a key role in increasing efficiency, preventing leakage and increasing the useful life of packings. Using high quality German sheet makes it resistant to pressure, temperature and corrosion. The Hydraulic Ehsan complex in Tehran, using modern CNC lathe equipment, is proudly one of the most reliable backup service centers for German sheet hydraulic jacks in the country. If you are looking for durability, precision and high quality, Ehsan hydraulics will be your best choice.


