Equipment Required by Sand Factory
Why is artificial sand production a profitable business? Artificial sand is produced by crushing rocks extracted from mines. To reduce the size of stones, they use a series of stone crushers, which are responsible for crushing mineral stones. Synthetic sand manufacturing will have a bright future in the construction industry as the demand for synthetic sand production is increasing rapidly. Here are some reasons why making artificial sand will be a good market opportunity for you: At present, artificial sand is nearly 50% cheaper than river sand. River sand cannot meet the growing demand of the construction sector. River sand in many countries is not properly graded and has excessive silt and impurities. These impurities can be detrimental to the durability of steel in concrete. The produced sand does not contain mud or organic impurities and will increase the quality of the material. The presence of other impurities such as coal, mica, silt, etc. makes natural sand not a suitable choice for use in cement concrete. In many countries, it is prohibited to remove sand from the river bed. Transporting sand damages the roads. Removing sand from the river bed affects the environment because the water table becomes deeper and eventually dries up. p>
The process of making artificial sand and the required equipment of a sand factory
To produce artificial sand, you need different equipment and devices, the most important of which are consists of: Jaw crusher: The first stone crusher that is placed in the production lines is the jaw crusher, which has the ability to crush all kinds of hard stones. In the first stage of the crushing process, mineral stones enter the jaw crusher and are reduced to a smaller size by the pressure exerted by the machine. The crushing operation in the jaw crusher is performed by two fixed and movable jaws; After entering the device, the stones are placed between the fixed and mobile jaws, and with the movement of the mobile jaw and the entry of pressure, the size of the stones is reduced. Qubit crusher: Another widely used equipment in artificial sand production factories is the qubit crusher, which converts the stones crushed by the jaw crusher into smaller sizes. Due to its high capacity, this machine is used in many production lines and it performs the crushing operation by impacting the stone through the hammer and the clamps. Conveyor belt: In addition to stone crushers, other equipment is needed in sand production lines, one of the most important of which is the conveyor belt. With the help of a conveyor belt, products or parts can be transferred from one device to another, which will increase the production speed and, in addition, prevent damage to human resources and the products themselves. Sand maker: In the third stage of mineral stone crushing, stone crushers will be installed under the name of sand maker, which can reduce the stone size to 0 to 6 mm. Sand maker is one of the essential elements in sand production and without them, you cannot get the size of sand. Salty sand: To increase the quality of the produced sand, a salty sand is placed in the production line to wash the stones and separate the mud in it. Feeder: Some devices, such as jaw crushers, require a feeder. As the name of the feeder suggests, this device is responsible for feeding other equipment and it is usually installed before the crusher to move the minerals into the device. Serand: To classify and separate the size of sand particles, they use a device called Serand, which consists of several layers and separates larger stones from smaller stones.