Shoe sole production machine
Special sale in installments up to 12 months Italian sole production machine site
Pu foam injection machine for shoes and shoe soles with 16 months warranty and 10 years of after sales service, using original (Italian) parts to make the machines
. Construction of vertical and horizontal stations. And all kinds of rotary machines in different sizes, the number of stations according to the customer's order. Making all kinds of automatic cnc linear Pu injection machines for soles and medical insoles. Without the need for workers, from one station to 46 stations.
Designing all kinds of injection devices that are not available in the market according to the customer's order with the best quality.
Types of barrel greenhouse ovens from one barrel to 6 barrels
Construction of a double-walled mixer tank.
The frame and body of the device are made of heavy iron and equipped with wheels for easy movement.
Buy without intermediaries and benefit from the special services and benefits of Alborz Machine and receive special discounts.
Complete guide for shoe sole production machine; From types to pricing
Do you know that the shoe sole production machine can cost between 2 and 15 billion tomans? This huge price difference makes many shoe manufacturers hesitate to choose the right device. The shoe sole, as the most important part of any shoe, plays a major role in the durability, comfort and final appearance of the product. In this article, we will do a comprehensive review of shoe sole production machine, their different types and factors affecting pricing so that you can make the best decision for your investment.
The main types of shoe sole production machines
Shoe sole production machine is designed and manufactured in different types based on the type of material used and the production method. Each of these devices has its own characteristics and uses.
Direct injection devices (Injection Molding)
These types of devices are used to produce PU, PVC, TPU and EVA soles. In the direct injection process, molten plastic material is injected into the mold and after cooling, the sole is produced with high precision and uniform quality. polyurethane foam injection machine is one of the most popular types of this category.
Hot press systems
Heat press is usually used to produce EVA and rubber soles. By combining heat and pressure, these devices shape materials and produce light and flexible soles.
Casting machines
They are mainly used to produce polyurethane soles. In this method, liquid materials are poured into the mold and after the chemical reaction, the final product is solid and ready to be used.
Key components of shoe sole production machine
Each shoe sole production machine consists of the following main components:
- Injection or casting unit
- Special mold with high precision
- Temperature and pressure control system
- Cooling system
- Electrical board and PLC
The quality of each of these components has a direct effect on the final performance of the device and the quality of the manufactured products.
The price of the shoe sole machine based on the type of material
The pricing of shoe sole production machines is very diverse and depends on various factors:
Type of device Price range (billion tomans) Main use of PU device Internal construction 2-5 Polyurethane soles Chinese PU device 3-8 Mass production PU PVC/TPU devices 1-4 Flexible soles
The price of PU shoe machine; Full analysis
The price of PU shoe machine is one of the most important concerns of investors in this field. Polyurethane sole production machines are available in different price ranges:
Domestic devices are usually priced between 2 and 5 billion tomans. These devices have the advantage of easy access to spare parts and after-sales service. buying air filter production machine is also considered as a similar product with common technology. Samples imported from China are usually in the range of 3 to 8 billion tomans, while Italian and German machines with advanced features usually cost more than 10 billion tomans.
Factors affecting device pricing
Several main factors affect the price of shoe sole machine:
Production capacity and number of stations
Devices with higher production capacity and more number of stations have a higher price. This issue is directly related to production efficiency.
Level of automation
Fully automatic devices have a higher price than manual and semi-automatic models, but in the long run they create more economic savings.
Country of manufacture and brand
Devices made in advanced countries such as Germany, Italy and Japan have a higher price than Chinese and domestic models.
Advantages of using modern devices for cumin production
Modern shoe sole production machine has many advantages for manufacturers:
- Mass production with uniform quality
- Possibility to create various designs and colors
- Significant reduction of raw material waste
- Increasing the speed and productivity of production lines
- Exact control of production parameters
Important points in choosing and buying a device
To choose the best shoe sole production machine, you should consider the following:
Examining production needs
First, specify the desired type of cumin, daily production volume and available budget.
Evaluation of after-sales service
Access to spare parts, maintenance and repair services are among the main priorities in choosing a supplier.
Visit active lines
Be sure to visit active production lines and consult with real users before making a final decision.
second-hand devices; An economic option
The price of second-hand shoe sole machine is usually 30-60% lower than new ones. This option is suitable for entrepreneurs with a limited budget, but the technical condition of the device should be carefully checked.
Conclusion and final suggestions
Choosing the right shoe sole manufacturing machine is a strategic decision that has a direct impact on the success of your business. The pricing of these devices varies from 1 to 15 billion tomans, and the final choice must be made based on the type of product, production volume, and available budget.
It is recommended to get advice from reputable manufacturers before buying. With years of experience in the field of designing and manufacturing all kinds of industrial machines, Alborz Machine Company of Pasargad is ready to provide expert advice and quality machines that suit your needs. Contact us today to learn more about foam injection machine and our other products.
Shoe foam injection machine: the starting point of a successful production
Shoe foam injection machine or PU shoe machine are industrial and advanced machines designed to produce the soles of all types of shoes (sports, formal, safety, comfort and sandals) from polymer materials such as polyurethane (PU). The main function of these devices is based on the precise combination of two main chemicals (isocyanate and polyol) at controlled temperature and pressure and injecting the resulting foam into pre-designed molds. The quality, durability and comfort of the final shoe are directly related to the accuracy and efficiency of this device. The use of polyurethane technology has become the gold standard in this industry due to its advantages such as lightness, high flexibility, shock absorption and extraordinary durability.
The main types of machines for shoe sole production line
Shoe sole production machines are not limited to only one type. Choosing the right machine depends on the type of raw material, production run and your final product. The three main categories of these machines are:
- Direct injection machine: This method is the most modern and efficient method for mass production. In this process, molten material (usually PU, PVC, or TPU) is injected directly into the mold that holds the shoe upper. The result is an integrated, strong connection between the sole and the upper without the need for glue, which significantly increases the production speed. Hot Press Machine: This machine is mostly used to produce soles made of EVA and rubber. In this method, sheets of raw materials are placed in hot molds and formed under pressure and heat to produce light and flexible soles. Cold Molding: This method, which is less used, is used for materials or designs that are sensitive to heat and has a slower process than the other two methods.
Single-density or double-density PU shoe machine?
In the specialized world of shoe polyurethane injection machines, there are two main choices in front of you, each designed for a specific purpose.
Feature Single-Density machine Double-Density machine main application simple sole, sandal and slipper production machine, casual shoe PU sports shoe machine, medical sole, safety shoe technical complexity is lower and easier to use higher and requires a more skilled operator cost Initial more cost-effective initial investment more
Key components in a shoe sole foam production line
Setting up a complete shoe sole production line goes beyond buying an injection machine. This set includes coordinating equipment that together completes the production process:
- Injection Unit: The heart of the machine which is responsible for mixing and injecting materials.
- Molds: Molds: tools for shaping the sole whose design has a direct impact on the appearance of the final product.
- Control System (PLC): The mastermind of the machine which controls the temperature, pressure, ratio of materials and the timing of the production cycle.
- Hydraulic/pneumatic system: responsible for powerful and precise opening and closing of molds.
- Accessory equipment: including cooling system, part picking robots and final finishing equipment.
Specialized applications: from safety shoes to medical sandals
The adaptability of shoe polyurethane injection machine is one of its biggest advantages. By choosing the right device and mold, a wide range of products can be produced.
- Safety shoe production machine: These machines are designed to inject high-density materials to produce soles resistant to abrasion, penetration of sharp objects and chemicals. The ability to inject around the steel toe is one of the key features of these models.
- Sandal and slipper production machine: In this area, the speed and ability to quickly change the mold is very important for the production of various models. These devices usually have a high production capacity.
- Medical shoe sole production device: Accuracy in thickness and density control is critical in these devices to create orthopedic properties such as shock absorption and foot arch support.
A comprehensive guide to buying and checking the price of PU shoes
Purchasing a shoe PU machine is a long-term investment. To ensure you make the right choice, pay attention to these key points:
- Production capacity: The number of stations and molds of the machine determines the speed of the production cycle. Calculate your daily production needs.
- Type of product: Do you intend to produce simple shoes or complex double-layered products such as sports shoes? This issue determines the type of device (single or double density).
- Quality and brand credibility: Reputable manufacturers use high-quality parts and guarantee the useful life of the device. Sales of foam injection machines in Iran are carried out by various companies; Be sure to check their track record.
- After-sales service: Access to spare parts, technical support and operator training are the most important factors.
- Total cost of ownership (TCO): In addition to the price of the shoe foam injection machine, consider maintenance costs, energy consumption and the amount of waste.
Prices vary from a few hundred million to several billion Tomans depending on the country of manufacture (Iran, China, Turkey, Italy), automation level and capacity.
Summary: Alborz Machine Pasargad, your partner in the production process
Choosing a shoe sole manufacturing machine is a strategic decision for any manufacturer. These machines form the backbone of a modern and profitable polyurethane shoe production line. Quality, speed, reduction of waste and diversity in design, all depend on the smart choice of this device.
Alborz Machine Pasargad relying on current technical knowledge, extensive experience in custom design and manufacturing today to receive free consultation and detailed technical specifications of the models.
Frequently asked questions
1. What is the useful life of a shoe foam injection machine?
If using high-quality parts and performing regular periodic services, a PU machine can continue to produce more than 10-15 years with high efficiency.
2. Is an expert operator required to work with these devices?
Yes, for full operation and to prevent errors, the operator must have completed training courses related to working with the device, PLC settings and basic maintenance. Reputable companies such as Alborz Machine of Pasargad provide these trainings at the buyer's factory.
3. Is it possible to produce different types of soles (men's, women's, children's) by changing the mold?
Yes, flexibility is one of the main advantages of these machines. By changing the molds, you can easily produce all kinds of soles for men's, women's and children's shoes with a single machine.