Industrial gearboxes in different dimensions and different capabilities are used in all industries. In fact, it can be said that these gearboxes form the heart of every industry. Of course, every part will have problems after working for a while, which also applies to gearbox parts. In this article, we will examine 7 common causes of industrial gearbox failures and we will mention ways to increase their lifespan.
Correct maintenance of the gearbox will prolong its life, try to lubricate the gearbox every once in a while and do not overuse it.
Cleaning the gearbox also prevents it from wearing out. It prevents in a short time. Try to use a strong and high quality cleaner. If you do not follow the mentioned points, small factors can destroy the gearbox in a short period of time and make it completely useless. Pollution and lack of timely lubrication of the device increase its internal vibrations, which can eventually lead to holes in the surface of the gears.
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Scratches and radial lines and depressions caused by pressure indicate wear of the device. Grease drying will also cause wear. Dried grease reduces the efficiency of the machine and increases the pressure on it and shortens its life. To avoid this, you must clean the gearbox and lubricate it on time. Check the engine price of different gearboxes here. They are separated over time and can cause metal oxidation. This is the state of rust, you must make sure that this does not happen to your device. This is where regular lubrication comes into play because fresh, high-quality oil prevents older oil molecules from breaking down. b
frosting, which basically means clouding, occurs when the oil in the gearbox is broken due to high heat. This also causes small depressions on the surface of the ribs. To prevent this situation, you must check the temperature of the device and keep it moderate.
🔸🔹 Peeling 🔸🔹
Peeling or peeling occurs in places where there is a lot of contact between different parts of the gearbox. This damage is caused by too many dents that occur in a short time. You can also solve this problem by maintaining the device properly.
In general, there are two types of holes that cause the gearbox to be damaged. The first type that was reviewed in the above cases. The second type is when the ribs are not connected properly and are not well positioned. To check this, you should ask a specialist to check the device and adjust it if necessary. It can cause the grooves of the gears to break, which disables the entire gearbox. In some cases it can even damage the overall system it is installed on. Try to never put too much pressure on the gearbox. But if your work requires a higher power of the gearbox, replace it and replace it with a more powerful model. In some cases, it may be the operator's error in the way of working with the device, which causes problems in the gearbox and its parts.
But in most cases, this failure is caused by the user and the way of working with the device, and the percentage A little bit of this failure is from the manufacturer.
