How is nylon produced?
In order to produce nylon, the raw materials (usually in the form of granules) are melted inside the machine and transported on special rollers with the help of balloon air compressors. Finally, the cooled materials on the roller become thin films whose diameter and width completely depend on the wind speed of the compressors. After this step, the nylon films are rolled to enter the next machines in the production line.
Nylon and Nylex production machines
In addition to this machine, we use other machines in a nylon and nylon production line, such as: nylon sewing machine, nylon punch machine, stretch machine, sheeting pack machine, perforating machine and printing machine on nylon.
Sewing machine and punch nylon
In the nylon production line, there are also huge sewing machines that sew plastic rolls to produce freezer bags, handle nylon and waste nylon. The type of stitching can be bottom stitching, side stitching or three-sided stitching. The understitching method is often used for the production of supermarket bags, the side stitching method for promotional nylons, and the three-sided stitching method for packaging envelopes. To produce nylons with handles, in addition to a sewing machine, you need a nylon punching machine so that you can punch the handle of the bag.
Stretch machine
Stretching and shearing devices are both used for packing different products with nylon. The stretch machine packs different products using stretch nylon and has been released to the market in two ways, manual and automatic. The manual stretching device is suitable for low volume packaging and requires one manpower. But the automatic stretch machine, which is known as stretch pallet machine, has different types depending on the type of product.
Shiring Pack Machine
Shearing pack machine is actually used to stick thin plastic around the box or body of a product and like the stretch machine, it has two automatic and semi-automatic types. The application of the shearing pack machine is not only limited to the nylon production line. This device is used in various industries and working with it requires a lot of experience and knowledge.
Nylon Perforation Machine
The perforating machine is often used to produce freezer bags, tablecloths and garbage bags. Of course, it goes without saying that the perforating machine is also used as an alternative to the sewing machine in the production line of freezer bags and roll garbage bags. This device is also available in two automatic and semi-automatic versions, and the semi-automatic device requires an operator.
Nylon and nylon printing machine
Any type of nylon with any dimensions can be placed under the printing machine and the desired design can be created on it. There are three types of nylon printing machines: hilo, flexo and silk. In general, flexo printing is more economical than hilo printing. Because the cost of the image carrier in hilo printing is much more expensive than the cost of the image carrier in flexo printing. But on the other hand, Hilo printing has more press time and offers better quality printing.
Maintenance of nylon and nylon manufacturers
If the production line machines are not taken care of properly, in addition to disrupting the production work, huge costs are also imposed on your workshop. Therefore, we recommend that you pay attention to these things:
Pay attention to the required voltage of the device so that the current is suitable for it.
Do not use poor quality raw materials. Because these materials cause damage and decrease the quality of the device.
Clean the machine at the end of each shift.
Change the machine oil on time.
As with any other device, pay attention to greasing, filter replacement, and unusual noises.