Tower Correine Corrence Maintenance Instructions
Cracking and failure testing of screws is to ensure the safety of the tower crane device. The integrity of the threaded bolts is very important. After checking and if the problem is observed, the hanging ring screws should be replaced unless the manufacturer's instructions state that the screws can be reused. If the screw is reused, it must be tested. For this, it is recommended to completely remove the bolt from the stretched ring and use the magnetic particle test. If cracks are detected, be sure to discard the screws and replace them with new ones. Crack testing of bolts and nuts is an important part of crane inspection and repair. If the weight applied to the tower is too much and the work is not done according to the regulations, the screws and pins will be damaged easily and quickly and their effective life will decrease. Before installing the tower crane, at least ten percent of its bolts should be tested by NDT system. In addition, a random testing system should be used.
Other stuff and repair of the Tower Correline
Sometimes and in some countries, the repair and reconstruction market of tower cranes is completely unfounded and unorganized. These days it has become more difficult with the rise of advanced towers. Appropriate and quality repairs have strong foundations. Failure to properly maintain cranes will stop work. Dedicated service time for each tower crane is different from others. Therefore, the necessary measures should be taken according to the vehicle model. The time between services should not exceed the intervals suggested by the manufacturer or the supplier organization.
Some of the tips in the main tower repair checklists
These checklists are provided to Tower Crane's expert and work service with a yes or no answer to check the tower crane. Safe access and egress are provided to the crane operator. The load capacity chart is displayed in the operator's cabin. The cabin of the crane operator has a locking mechanism to prevent unauthorized entry. The safety bar is installed in the window of the operator's cabin. (Where there is a possibility of the operator falling.) The fire extinguisher is healthy and located in the cabin. An updated operation and maintenance log book is available in the operator's cabin. Manufacturer's manual and maintenance manual available. Is the crane protected against lightning? Bar chart and other symbols are available and visible. The hydraulic fluid level is sufficient. The oil level is sufficient. All mounting screws are in good condition.
Some other important tips for maintenance of crane tower
The hydraulic system has no leaks.
The main and auxiliary wire ropes are well lubricated and no defects are observed.
The crane hook has a safety hook to prevent the load from moving.
The safety and operating devices of the load radius indicator with an alarm are installed.
The emergency stop button is installed in the cab and works properly.
The brake mechanism works well.
Limit switches are functional to prevent excessive vibration and overshoot.
The overload limiter works properly to prevent overload problems.
Anti-collision devices have been tested to stop the operation of the tower crane.
Tower anemometer is installed and working in good condition.
The tower crane has a regular maintenance program that meets the manufacturer's specifications.
Tower crane maintenance work is done by specialized persons and Tower Crane service workers.
The condition of the power cable is healthy.
The condition of the circular gearbox of the handle, the air control rings and the valves related to the condition of the ropes have been checked.
Connections and holders are in good condition.
Tanks do not leak.
Electrical installations provide effective controls.
The weather warning works well.
Hydraulic pumps are working properly.
The shafts are healthy.
Heel pins work properly and are in good condition.
The deceleration switches function well.
To receive workshop elevator repair services, contact the experts of Kian Tower.
Tower cranes or tower cranes are used in many places today and they are used in various industries. Like all other devices and machines, tower cranes also have problems and need to be repaired. In this article, the repair of tavkerin is discussed.
Correcre's main parts:
One of the tower crane inspection services is that all the main parts of the tower crane are inspected to ensure their correctness. Many times a small problem in the tower crane can lead to a big damage. Original parts are carefully inspected and all technical problems are noted.
1- After the technical problems are determined by inspection in the main parts, they are solved.
2-Inspection of the towing wire drum, hook, structure or body: Another inspection service of Tower Crane is the inspection of the mentioned item. These parts are also very important and should be inspected well to identify if there is a problem and then take action to fix it.
3- Oldness and depreciation of the tower crane: Another thing that is discussed during the inspection is the age of the tower crane and its depreciation rate. The tower cranes that have passed a long life and have found a lot of depreciation no longer have the same function as before and should be sensitive to them. This should be well reviewed by inspectors and experts.
4. Inspection of control and protection equipment: Another inspection service from Tower Crane is that the equipment used for control and protection is checked. A tower crane must be well equipped with control and protection equipment to increase its security. This equipment includes things like sensors, load breakers, alarm systems, etc. The quality of this equipment should be well inspected.
5. Inspection of the access routes to different parts of the tower crane, such as stairs, railings, and steps, in terms of safety: all the routes that somehow access a part of the tower crane must be checked in terms of safety. Safety is very important for tower cranes and you should be sensitive about it.
6. Inspection of the tower crane cabin: Among other things that are done in the tower crane inspection service is the inspection of the tower crane cabin (where the operator is placed). The cabin is a very important place because it is where the tower crane is controlled. The cabin should have suitable and safe windows, suitable seats and levers, good ventilation system and suitable wireless communication. Everything must be checked in the cabin.
7. Inspection of height belts: This is another item of tower crane inspection services that must be done.
8. Software check: One of the most important parts of tower crane inspection is its software check. There are softwares to work with tower cranes that should not be a problem. The tower crane software system should be well reviewed so that if there is a problem, it can be fixed.
Tips of Tower Correcrene
Maintenance of tower cranes is very important because it increases the safety in doing work, better performance of the tower crane and increases its life. Below are the maintenance points of the tower crane:
Standard operator access to the tower crane: An operator must be able to enter the tower crane easily and through the standard and perform operations in the cabin. Therefore, this should be taken into account.
Proper lubrication: Main and small wire ropes and some other places should be properly lubricated.
Presence of an alarm for the device: Another point of maintaining the tower crane is that your device must have an alarm to warn you in sensitive and dangerous situations.
Proper inspection: The tower crane should be thoroughly inspected from time to time to find out about its technical problems. All parts, equipment and other items should be thoroughly checked and everything should be written and recorded in a complete report.
Checking the oil level: Another maintenance tip is that you should check the oil level of the engine to find out if it is enough or not.
Existence of fire extinguisher in the cabin: There must be a fire extinguisher in the cabin to extinguish the fire. You should check it every time to make sure it is healthy.
Checking the level of hydraulic fluids: Another tip for maintaining tower cranes is to check the level of hydraulic fluids to make sure they are in good condition.
The presence of an automatic locking system: this is so that no one can enter the tower crane without permission.
Checking the safety of the cabin: Another point of maintaining the tower crane is to visit the cabin and make sure that it is safe. The windows, seat and other items should all be in good condition.
Checking the wire ropes: One of the important points of tower crane maintenance is to check the wire ropes regularly so that there are no problems. You need to use the right wire ropes for your tower crane.
Keeping the tower crane in the right place: Another point of maintaining the tower crane is to keep it in the right place. Before assembly, the different parts of the tower crane must be stored in a place where they will not be damaged.
Check for leaks or holes in the hydraulic system: Be sure to check the hydraulic system so that if there are any leaks or holes, it can be identified well and a solution can be thought of.
There are other maintenance points to consider. In general, the tower crane should be constantly checked and if there are any problems, it should be recorded in order to fix them. Remember that general inspections can be done by the tower crane owner and operator, but for specialized inspections, you must use experts and specialists who have experience in this work.
Factors affecting the life of the Tower Correline
Towercrane brand: Towercrane brand affects both its performance and its life. Because some brands are made with higher quality and their parts are stronger and more durable, they have a longer life and can be used for a longer period of time. So, when buying or renting a tower crane, be sure to pay attention to its brand.
Depreciation of a tower crane: The higher the depreciation of a tower crane and the more worn its parts are, the shorter its life. Depreciation of parts makes it less useful for a tower crane, and as a result, it has a shorter life. Tower cranes that have less depreciation but have a longer life and can do the desired work well.How much depreciation a tower crane has depends on various factors. If a tower crane is well taken care of, its depreciation will surely decrease and the depreciation process can be shortened.
Type of tower crane: There are different types of tower cranes. Some are mobile and some are fixed. The type of tower crane can affect the life of the tower crane to some extent.
Remember that every tower crane has a useful life. If you want to use all this useful life, you must take care of it and take good care of it.
