Nowadays, the use of modern materials and materials such as polymer materials such as roofing unolite has become very popular in the construction industry, because these materials can play a significant role in reducing costs, increasing construction speed, reducing material consumption, and increasing the safety and strength of the structure. to be Polymer mosaics are one of the modern building materials that are receiving a lot of attention today and due to its production formulation, it can have a great resistance to weather conditions and is used as a beautiful, durable and affordable flooring.
What is a polymer mosaic?
Polymer mosaic is actually a kind of artificial stone whose main molecular structure is cement that has undergone changes and created a strong and resistant chain network in a polymerization process. This polymerization process causes the crystallization of cement and the formation of a crystal network in it, so that the strength and resistance of the produced mosaic will be 2 times that of concrete. This mosaic is basically a mixture of concrete and polymer and it can exist in different colors. be The structure of these mosaics is such that it can be highly resistant to harsh weather conditions and withstand temperatures of up to 50 degrees below zero and can replace many artificial and natural stones. Also, the polymer structure of these mosaics makes the rate of water penetration into it less than 3%, and this makes it a suitable option for flooring.
Polymer Mosaic Materials
The main base and structure of polymer mosaics is cement, but by adding other materials and materials such as sand, cement, resins (polymeric super-lubricants) and chemical pigments, the level of strength and durability as well as its color changes. In principle, adding polymer compounds and chemical and mineral additives (superlubricants and cement) increases the adhesion between all components and increases the mosaic's resistance to pressure, shock, moisture, cold and heat, ultraviolet rays, acid and alkali substances. .
Polymer Mosaic Benefits
In fact, each of the polymer materials such as roofing unolite that are used today in the construction industry and other industries can have many advantages, and polymer mosaic and its application have also been noticed under the influence of these advantages.
The most important advantages of mosaics
Polymer Mosaic Applications
Since these mosaics are very resistant to moisture penetration and do not suffer from problems such as freezing, bursting, breaking, etc., they can have many uses. Among the most important uses of these mosaics, the following can be mentioned:
These mosaics can be used in cold places because they are highly resistant to frost and cold and do not crack or break.
They are a good option for humid places and areas with humid weather because they absorb less than 3% of moisture.
High resistance to pressure, impact, etc. makes them a very good choice for high traffic places.
They are used for building courtyards and areas of office buildings, commercial buildings, etc
They are a good choice for garden and villa landscaping as well as sidewalks
They are used for the implementation of rooftop floors, parking lot floors, spring beds, and roof gardens.
method of producing polymer mosaic types
As mentioned, different materials are used to produce polymer mosaics, and these floorings have unique features and applications. In general, these mosaics are produced in two main ways, which are as follows:
Press production: In this method, using a press machine, the ingredients of the mosaic are put under a lot of pressure so that it is completely compacted. The amount of pressure applied to the materials can be influenced by the type of press, the type of aggregates, and the dimensions of the mosaic. After the materials are compacted, the prepared mosaic is sanded to have a smooth and suitable surface.
Vibrating production: In this method, a vibrator is used to produce mosaic and no pressure will be applied to it. The mosaics produced by this method have a very smooth and uniform surface and will not need sanding. Also, the mosaic produced by the vibration method does not have any voids or bubbles and can be used for decoration and decorative purposes.
In addition to polymer materials, other factors can be effective in the strength and resistance of polymer mosaics, and that is the number of mosaic layers. These mosaics can be made of two or more layers in such a way that the upper layer has a mosaic design and the lower layer will have the appropriate density and thickness, which makes it resistant to any kind of pressure, impact, friction.
