Troubleshooting and specialized repairs of concrete truck mixers are the beating heart and an important tool in the field of road construction and construction operations, it seems important and practical. Track mixer repair is a suitable solution in order to return this important and vital device to the work cycle. Aras Track Mixer, with experienced engineers as well as a brilliant history in the field of repairing all types of track mixers, has been able to take steps useful and effective in this field
You can contact our experts to know the cost of pump and gearbox repair and start-up, as well as to know the price of truck mixer spare parts. take.
Concrete Mixer Repair Price
The cost or price of repairing track mixers varies according to the fault that arises for it and also the type of parts needed, which must be closely examined by technical experts to determine the final price of repairing the mixer.
Affecting Factors Increasing or Reducing the Life of the Mixer Track After Repair
In general, the repair date of the concrete truck mixer depends on many and variable factors. It is deduced that the following factors increase or decrease the time of repairs and overhaul of mixers:
the amount of working hours
the amount of dust in the air
the duration of periodical services
The type of materials used
the level of attention to cleaning after each use
in order to increase the useful life, improve the performance and reduce the costs caused by the maintenance and repair of the truck mixer, it is necessary to ensure the proper functioning of its various parts. in Different time periods ensured. The track mixer should be checked daily (10 working hours), weekly (50 working hours) and monthly (200 working hours). It is not difficult to check the concrete mixer truck daily, weekly and monthly. In addition, this process can be done by one person in less than an hour.
Daily checking the status of the mixer's track
Check the connections between the different components of the track mixer and make sure they are tight.
Set the rotation of the pot to 1 to 2 rpm and lubricate the surface of its ring.
p>Tighten the locks, handles and location of the shot.
If the ambient air is hot, make sure the air conditioner is working properly.
Take the following actions to check the Mixer Track Monthly Status:
Check the hydraulic pump and motor for leaks.
Check the oil level.
Lubricate the drive shaft to the hydraulic pump and make sure it is clean/correct.
Activate the rotation of the boiler and lubricate the roller.
Lubricate the various joints of the shot.
Control the level of the grinding oil. Use for each section. If there was no tank for this work, perform lubrication and greasing directly.
The changes made in the truck pump device include removing the device from SKID MOUNTED mode to TRAILER MOUNTED mode, designing and installing hydraulic system including installing two hydraulic pump devices, hydraulic motor and hydraulic tank, designing and installing centrifugal pump for mixing cement slurry and creating positive pressure to feed the pumps in high flow rate.
Design and installation of cement slurry circulation wire, changing and renovating the low pressure inlet and outlet paths of pumps and tanks, changing the control circuit of the 4 inch valves from manual to pneumatic mode and designing and building a new FRAC VALVE that has problems and interruptions. It fixes the old model. Among the other changes made on this device. Trak is used as an acid/cementing track pump continuously in oil and gas operations. After Trak 02 pump is placed in the proper operation cycle and efficiency of this device, as it was designed for cabin control devices 03 and 04, it was decided to design and The construction of cabin control was also taken for truck pump 02.
The installation of the cabin for this truck pump caused traffic due to the height of the device, which caused restrictions for moving the device. Therefore, the experts presented a suitable plan and relying on the potential ability of the repair unit, a cabin with a movable roof was designed.