Production of coal machinery in Tehran
Disposable materials need finishing steps after recycling and collection, which are produced in a compact coal production machine.
These materials are taken into the shed related to charcoal production, where they perform the cooking process.
The ingredients are ground in a grinder and after several stages, they go to the baking oven.
Compressed coal is produced in many types and qualities, which also have different production methods and devices.
For example, in the coal production line, two types of coal production machines, belt extruder and gearbox extruder, are used, each of which has its own characteristics and advantages.
Furnaces are also used in traditional and industrial types, which makes the cost of the production line different.
Other devices are available for other types, such as briquettes, which are produced with a different type of extruder and other manufacturing methods, and do not require a furnace.
The compressed charcoal machine is for using the wastes and residues of agricultural and forest plants, compressing them and applying other processes to make compressed charcoal.
The fuel of this device is compressed and condensed inside a small cylindrical chamber.
During the operation of the charcoal making machine, no additives enter the machine and it produces compressed charcoal in a uniform form, and it is also easy and fast to maintain and transport.
Coal features good
There are different types of coals, and each type has a different quality, not every coal can be used to do everything. In addition to the fact that low-quality coal causes headaches and bad mood when smoking hookah, or producing gas and smelling barbecue, it also does not have good fuel quality and durability and causes loss in terms of cost.
Good charcoal includes the following features:
- بدون دود باشد.
- ماندگاری بالا داشته باشد و سریع خاموش نشود.
- جرقه نزد و آتش پرتاب نکند.
- حرارت و گرمای کافی تولید کند.
- نیازی به باد زدن مداوم نداشته باشد.
- نیازی به آتش زنه و مواد سوختنی دیگر برای روشن ماندن نداشته باشد.
- گاز و بو تولید نکند و موجب سردرد نشود.
- خاکستر زیادی تولید نکند.
Materials and ingredients of compressed charcoal
The compact coal materials are:
- سوخت ها: زغال چوب، زغال معدنی، کربن معدنی، بیومس (سوخت گیاهی) و موارد دیگر
- خاکستر سفید رنگ: کلسیم کربنات، آهک یا سنگ آهک
- افزایش دهنده های سرعت سوختن زغال که شامل سدیم نیترات و واکس ها.
- مواد چسبنده که شامل: نشاسته. و همینطور می توان از بتن و کاولین نیز استفاده کرد.
Use of compact coal machine
The compressed coal machine has the most advanced carbonization technology, which turns sewage and municipal waste materials into high-quality coal. Finally, the coal produced is a combination of biomass materials that can replace coal in power plants.
The type of devices and their performance
Compressed coal or Chinese coal is made in different types and qualities and there are different methods.
For example, in the formula that uses sawdust, coal dust and walnut shell,
They use extruder plus or belt extruder.
In another method, only sawdust is used, in which case a gearbox extruder is needed.
Also, the prices of these devices are different from each other.
Applied field of compact coal machine
- صنعت: زغال می تواند به عنوان سوخت یا مواد افزودنی برای تولید فولاد مورد استفاده قرار بگیرد.
- کشاورزی: زغال دارای ویژگی های بهبود کیفیت خاک، یکپارچهکردن خاک و حذف میکروب های مضر خاک می باشد.
- در زندگی روزمره: زغال همیشه اولین انتخاب برای پختن کباب ها بوده است.
Price of compressed charcoal
The price of the compressed coal machine is very affordable and it is used to use the waste and residues of agricultural and forest plants, compress them and apply other processes to make compressed coal.
As we said, the fuel of these devices is compressed and condensed inside a small cylindrical chamber.
The cost of this device is very reasonable and it is easy to prepare, and it is also easy and fast to maintain and transport.
Features of standard charcoal device
The quality of this device competes with foreign samples and is of high quality.
The most important coal production machines in Tehran
Carbonization furnaces:
Crusher and Mill Devices:
Before entering the raw materials into the furnace, it is necessary to prepare them. Crushers and mills are responsible for this important task:
Jaw crushers: Used to break large pieces of wood or other raw materials.
Hammer mills: They turn the material into smaller particles so that the carbonization process can be done more effectively.
Ball mills: They are used to produce very fine coal powder that is needed in certain industries.
Transmission and feeding systems:
For the movement of materials along the production line, conveying and feeding systems play a vital role:
Conveyors: Used to transfer materials between different stages of production.
Elevators: used for vertical transfer of materials.
Automatic feeders: ensure uniform and controlled feeding of materials to the furnace.
Cooling systems:
After the carbonization process, cooling the coal is necessary to prevent spontaneous combustion:
Rotating coolers: They cool the coal gradually by continuously rotating it.
Water cooling systems: used for faster cooling, but require careful humidity management.
SIMS & Separation Devices:
Molding and forming devices:
For the production of compressed coal or briquettes, these devices are necessary:
Hydraulic presses: used to produce high density charcoal briquettes.
Extruders: They are used to produce molded coals with different shapes.
Packaging systems:
The last step in the production line is the packaging of the final product:
Automatic packaging machines: used to fill and close coal bags.
Palletizing systems: They are used to arrange and prepare products for transportation.
