Introduction
In the manufacturing industry, the molds have the spine of the production line. Without healthy and accurate molds, the quality of the product decreases and the cost of repair and production stops sharply. It is important to maintain these problems, maintaining and maintaining the molds. Davoodi Molding with prolonged experience and advanced technical knowledge, always emphasizing the importance of this issue and providing a variety of specialized services in this regard.
The Importance of Mold Molding and Repair in Industry
A healthy and accurate mold not only produces higher quality components, but also extends the life of the production line and reduces the costs. Regular maintenance and timely repairs prevent problems such as dimensions, corrosion, cracking and abrasion.
In Chrysanthemum formation , the maintenance and repair of molds is based on international standards and quality parts and materials are used to restore mold performance to the original state.
Types of template repairs in chrysanthemum molding
1. Preventive Maintenance Repair
This type of repair is done to prevent major failures in the future. The Davoodi Molding Team Identify and fix small problems before turning into crisis.
2. Correctionant Maintenance
When the mold is in serious trouble, corrective repairs are required. This includes replacing defective parts, modifying the eaten surfaces, and restoring the mold to the original dimensions.
3. Complete Mold Reconstruction (Overhaul)
In some cases where the template is worn out but the new template is costly, Chrysanthemum formation will completely rebuild the mold. This process involves repairing all components, replacement of vital parts and improving design.
Stages of Mold Molding Steps
a) Regular Cleaning
Cleans the remaining material, oil, fat and metal particles from the mold to prevent corrosion and abrasion. In Davoodi molding Industrial detergents and ultrasonic equipment are used for precise cleaning.
b) Principal Psychology
Lubrication of the moving parts of the mold makes the performance smoother and reduces friction. If these sections are not properly lubricated, the likelihood of failure and wear will increase.
c) eye and tool inspection
Regular mold inspection with eye and precision tools causes early detection of defects such as cracks or dimensional changes. Chrysanthemum Molding uses CMM measurement devices to do this.
d) Checking the Cooling System
cramping or leakage in the mold cooling system greatly reduces production quality. Regular washing of this system is an important part of the molding services .
Symptoms need to repair mold
- Reducing the quality of the production piece
- Increasing waste and losses
- Molding components
- Creation or failure on the mold
- Dimensions and loss of tolerances
When these symptoms appear, it is best to send the mold to the repair unit Carriers before further damage.
Benefits of Capital Molding
Maintenance Planning in Chrysing Molding
Maintenance Program Structure
In Chrysanthemum Molding , a maintenance schedule is designed for each template designed based on:
- Production and number of cycles
- Type of materials used
- Mold working conditions
Implementation of the application
This program includes cleaning, psychoanalysis, inspection, partial repairs and complete registration of the items to be ready for review.
The Impact of Maintenance and Repair on Mold Life
Statistics show that regular maintenance can extend the life of a mold to twice. This is done in Davoodi formation by strict implementation of preventive programs and as a result customers pay less for template replacement.
Key Tips for Carriers Molding for Molding
- Always clean the mold after the end of the shift.
- Use the right lubricants of each mold.
- Give special importance to the cooling system.
- Is.
- update the maintenance record.
conclusion
Mold maintenance and repair is a clever investment that extends the life of the tool, maintains production quality and reduces additional costs. Davoodi Molding with unique experience, modern equipment and expert team, are the best partner to ensure the health and performance of your templates.
