a Crusher is the main capital and beating heart of any mine or building material production plant. The inefficient and efficient performance of this device guarantees your business profitability and success. But unfortunately, many operators and managers unwittingly reduces the useful life of these expensive machines by repeating some simple maintenance errors and incurs the heavy costs of repairing and stopping the line. As a leading crusher manufacturer in Iran, Crusher Tasks to introduce these deadly mistakes to you.

In this comprehensive guide, we examine the most common and destructive mistakes in Crusher Keeping and show how to avoid them and utilize the specialized knowledge of Pars Crusher , you can extend your life, efficiency and productivity .

Mistake # 1: Ignoring the Importance of Regular and Correct Lubrication

Lubrication for a crusher , like blood in the veins of a living being. Numerous moving parts in these devices work at high speed and high pressure, and the only thing that prevents catastrophic abrasion and locking is a thin layer of grease or oil.

Why is the wrong lubrication, a silent killer?

• Lubrication less than: This is the most obvious mistake. Lack of grease or oil causes direct metal contact with metal in bearings, bushings and other moving parts. This leads to a sharp rise in temperature, rapid abrasion, and ultimately fracture of key parts . The extra pressure of the grease can eliminate the bowls and open the way for dust and contamination into the bearing. These contaminants act as sanding and cause rapid damage to the internal parts.
• Use inappropriate lubricants: any Crusher (jaw, cubit, hydrocontper) and each part of it requires a specific type of grease or oil with viscosity and additives. Using a cheap and inferior lubricant is a short -term savings that will lead to Crusher Repair costs in the long run.

Solution of Pars Crusher: Smart Lubrication Program (SLP)

We advise our customers to create a "Smart Lubrication Plan" in Pars Crusher . This program includes the following:

a maintenance of crusher The principle begins with a detailed lubrication program.

Mistake # 1: Disregard for daily and periodic inspections

"Wait to break something and then repair it" is one of the most costly strategies in managing industrial machinery. Many major problems in a Crusher begin with small, diagnostic symptoms that are easily identifiable in daily inspections.

What do we ignore in inspections?

• Abnormal voices: Any screaming sound, screaming or impact is an unusual alarm that indicates a looseness of a piece, a problem in the bearings or the presence of an foreign object in the device.
• Excessive shakes: The bases should be inappropriate. Continuing to work with high tremor causes chassis and other main parts Crusher
• Obliging appearance: Ignoring the condition of hammers, anvils, hips (in cubit) or shoulders and jaws (in jawbone). Straps: loose straps reduce power transmission and slip, while excessive straps put a lot of pressure on the electromotor bearings and the device.

Pars Crusher Solution: Preventive Inspection Checklist (PIC)

Pars Crusher as a Crusher Manufacturer Officer, offers a "Preventive Inspection Checklist" to his customers. This checklist helps the operator examines the following vital cases in less than 5 minutes before each shift begins:

• Eye Visiting All Bolts
• Listen to the sound of the device while launching without load
• check the temperature of the bearings (with hand or laser thermometer)
• Checking the status of abrasive parts and deciding to replace or replace them
They

Regular Inspections are the best way to prevent sudden breakdowns and planning for Crusher Repair at the right time.

Mistake # 1: Inappropriate nutrition and uncontrolled input load

How to feed Crusher has a direct impact on performance, output product quality and longevity. Many of the erosion problems are caused by the misconception of the device.

Types of false nutrition and their consequences:

• Over-FEEDING: Separate a large volume of load at the inlet opening causes the device to "strangle" the device. This puts extraordinary pressure on the engine, bearings and body Crusher , high energy consumption and can lead to a complete stopping of the device.
• Nutrition (Under-FEEDING): is also harmful. In impact crushers (Kubit), this makes the rocks collide directly with hammers and anvils instead of rocks that are optimized) and cause these expensive and unnecessary abrasion of these parts.
• Entry of unwanted materials: Crusher can lead to catastrophic shaft, rotor or jaw fractures.

Pars Crusher's Solution: Uniform Nutrition System

A standard production line designed by Pars Crusher 's experts always includes a feeder (usually Grizzly or vibration feeder) before ' s first . This feeder has two vital tasks:

use a strong magnet (magnet) on the conveyor before entering the secondary crusher (Cubit and Hydroconcut) is also a clever investment to prevent heavy damage.

Mistake # 1: warehousing and misuse of spare parts

sooner or later, you will need spare parts for your Crusher . How to prepare, reserve and use these components makes the difference between a few hours and a few weeks stops.

Common errors in spare parts management:

• Buying non -components and cheap parts: The use of hammer, anvils or jaws made of inferior alloys is a big mistake. Not only are these parts worn out much earlier, but they may also cause serious damage to other parts of crusher such as rotor and shaft.
• Non -inventory of Vital parts: The new piece will stop.
• Inappropriate warehousing: storing heavy parts such as rotor or shaft outdoor and exposed to moisture and sunshine, causing rust, twisting and disappearance.

Solution of Pars Crusher: Supply of the main parts and warehousing counseling

Pars Crusher as Crusher Manufacturer is committed to supplying all standard and standard spare parts for its devices. We help our customers to:

• A list of "Critical Spare Parts" (Critical Spare Parts) to fit the Crusher
• Provide the parts directly with the quality and authenticity of the alloy. Stay.

remember, the cost of a main piece is always less than the cost of stopping the production line.

Mistake # 1: Lack of Sufficient Training of the Operator

The most expensive and advanced Crusher in the hands of a navigation operator becomes a costly, low -cost machine. The front -line operator is Crusher maintenance and his decisions in the moment have a direct impact on the health of the device.

The consequences of not trained operator:

• Inability to detect the initial symptoms of failure (sound, vibration).
• Inability to properly adjust the device output (Setting) that leads to out -of -standard product production.
• Not knowing safety and emergency procedures that can lead to financial and financial accidents. Correct.

Crusher Pars Solution: Comprehensive Education on Place

The commitment Pars Crusher is beyond sales. When installing and launching each Crusher , our technical experts will conduct a complete training course for operators and the buyer technical team at the project site. This tutorial includes:

• Principles of Operations
• The correct way to set up and turn off
• How to perform daily and weekly inspections
• Full Lubrication Program
• The device setting and replacement of consumables
• Critical safety tips

Investing in operator training is the best and least expensive way to guarantee Crusher maintenance and extend its life span.

Conclusion: Pars Crusher, your partner in sustainable production

keeping the crusher is not a cost, but a clever investment to ensure your long -term profitability. By avoiding these five common mistakes, you not only increase the useful life of your device, but also reduce operating costs, improve product quality, and prevent costly production stops.

Pars Crusher with years of experience as Crusher producer in Iran, is ready to be with you as a technical partner and consultant. From the consultation to buy the best Crusher tailored to your needs to provide the main spare parts and provide specialized training, we are committed to your success. For free advice on Crusher Maintenance , Crusher Repair or Inquiry Price Our Price, Contact Experts Pars Crusher .