Why is the maintenance of a mixer trace is a necessity, not a choice?

Many contractors and owners of the device consider the Mixer Track to be an additional cost, while this is a direct investment to reduce larger costs. Let's take a look at the consequences of ignoring this:

Disaster damages: a simple roller burnout can damage the boiler and replace it costs a few tens of times.
Project Stopping: Mixer Disadvantage at the project site, stopping the concrete, Concrete: The irregular rotation of the boiler or water leakage in it eliminates the homogeneity and quality of the concrete.
Increase fuel consumption: a hydraulic or worn -out system requires more energy to do its job.
... Be irreparable for operator and other workers.

a correct application Mixer Track minimizes all these risks.

Comprehensive Mixer Maintenance Register: From Daily to Season

Effective maintenance should be done as a regular checklist at specified time intervals. These inspections can be divided into three main categories.

1. Daily Inspection and Maintenance (Before Each Shift Starts)

These simple measures, which take less than 5 minutes, are the most vital part of the Mixer Track .

Overall Ophthalmic Inspection: Walk around the device. Look for any leakage of hydraulic oil, water or diesel. Check the status of tires, lights and mirrors.
Boiler and blades wash: The most important daily task! Never let the concrete dry inside the pot or on the blades. Dried concrete gradually damages the blades and reduces loading capacity.
Investigating the level of liquids: control the engine oil level, hydraulic oil, radiator water and glass liquid. Check the hinges and its jacks.
Frequently Essential Points: Some points such as shot bearings require daily lubrication. Visit your device's manual.
Testing System Function: In situ, test the boiler rotation in both directions (mix and discharge). Pay attention to any abnormal sound or severe tremor.

1. Weekly Inspection and Maintenance

These inspections are a little more accurate and focus on the health of the key components.

Comprehensive grease: Grace all points, including roller bearings, four -storey guard and other moving connections. Using high -quality grease in the Mixer Track is very important.

Rollick and Ring Boiler inspection: Rollick's status carefully. Is their surface smooth or is it corroded? Are they easily spinning? Check the roller's direction on the boiler ring for any roughness or cracking.

Hydraulic System Review: Check hydraulic hoses to find any cracks, caries or winds. Check the connections to not leakage.

Controller Control: Check the engine vent and hydraulic system filters and replace or replace if needed

Water pump and washing system inspection:

1. Monthly and Seasonal Inspection and Maintenance

This level of Mixer Track requires more expertise and focuses on preventing major failures.

Oil and filters Replacement: Replace the manufacturer, engine oil, gearbox and hydraulic oil along with relevant filters. The presence of metal cuts in the oil is a serious alert. Any unusual sound from the gearbox should be examined immediately by the specialist.

Control the status of the boiler's internal blades: check the thickness and status of the blades. Over -abrasive blades lose the ability to properly mix concrete.

Achrete: check the chassis bolts, engine base, gearbox base, and especially roller connection bases.

Key parts that should be paid special attention to the Mixer Track Maintenance Program

Understanding consumables and depreciation components will help you get more targeted inspections.

rollers and rings (rollers)

These two pieces are constantly in contact with each other and withstand the heavy weight of the boiler. Any defect in one also damages the other. The use of roller made of alloy steel with high quality bearings greatly extends the life of the system. Production of Azizi as a specialist in making these components, offering the highest quality roller that is an important part of a Mixer Track Maintenance Program

Gearbox and Power Transfer System

Gearbox is the beating heart of your mixer. Proper maintenance involves the use of proper oil and timely replacement. If you need to repair or replace internal parts such as gears, referring to a specialized center is essential.

blades inside the boiler (spirals)

These blades are gradually overwhelmed and lost due to constant contact with concrete abrasives (sand). Mixer Track Maintenance In this section, it includes regular inspection of thickness and replacement or timely replacement.

Dear Production: Your Partner in Mixer Track Maintenance

a Mixer Transaction Program No matter how accurate, you will still experience the natural burnout of the components. At this point, the selection of a valid spare parts supplier makes the difference between a quick repair and a return to work with a temporary repair and re -failure.

Azizi Production With years of experience in the field of specialized construction of the concrete and pumping concrete pumps, offers the following solutions:

Production of original quality parts: We produce parts such as roller, ring, shot and other abrasion using the best anti -abrasive alloys and in accordance with world standards.

Removal of intermediaries and competitive price:

Specialized Technical Advice: Our experts are ready to identify the required piece and provide optimal strategies for Mixer Track
Custom parts: Have.

conclusion

Make the Mixer Track is a continuous culture and process that requires commitment and accuracy. By implementing a regular daily, weekly and monthly inspection plan, you not only maximize your device's longevity, but also protect your capital from excessive and unexpected costs. Remember that every minute you spend on inspection today will save hours and millions of dollars in the future.

And whenever you need a high quality and durable piece, dear manufacturer is with you to help you maintain the health and efficiency of your machinery by providing the best products and services. Contact us today for more information and receive expert advice.