Pyrolysis of rubber

Golden solution to save the environment and profitability in the industry

Global crisis of used tires

Every year, millions of tons of used tires are thrown away all over the world. These huge mountains of rubber are not only a huge environmental challenge (creating fires, polluting water and soil, and breeding grounds for vermin), but also a waste of a valuable resource. But what is the solution to this problem? The answer lies in the advanced and profitable technology of "pyrolysis".

What is rubber pyrolysis?

Pyrolysis is a thermal decomposition process in an oxygen-free environment. In this process, used tires are exposed to high temperatures (usually between 300 and 700 degrees Celsius) without burning. This causes the molecular structure of the rubber to be broken and converted into the following valuable products:

1. Pyrolysis oil (45%-50%): This oil, which is known as "tire oil", has wide applications in industries. It can be used as industrial fuel, raw material in refineries and even after further refining, as diesel fuel.

2. Carbon Black (30% - 35%): This black powder material is an essential filler in the rubber industry and the production of new tires. It is also used in the production of ink, paint and plastic.

3. Pyrolysis gas (10%-15%): This flammable gas is usually used to provide energy for the pyrolysis process itself, which significantly reduces operating costs and increases productivity.

4. Steel wire (5%-10%): The wires in tires are also recovered and sold as high-quality scrap to the steel industry.

The role of rubber pyrolysis in environmental protection

Pyrolysis technology is a clear example of a circular economy and its role in the environment is undeniable:

· Waste reduction: Instead of burying or burning tires improperly, it turns them into new resources.

· Prevention of pollution: It prevents the emission of toxic gases caused by burning rubber.

· Preservation of natural resources: by producing oil and carbon black, it reduces the extraction of oil and natural resources.

Endless management: provides a permanent and economical solution to the perennial problem of used tires.

The role of rubber pyrolysis in the development of industries and economic profitability

This technology is not only environmentally friendly, but also a very profitable business:

· Generating income from waste: you produce products with high added value from cheap raw material (used tires).

· Reducing dependence on oil: pyrolysis oil is a cost-effective alternative to petroleum products in many industries.

· Enhancing related industries: pyrolysis products are vital raw materials for rubber, plastic, steel and energy industries.

· Creation of employment: Setting up a pyrolysis unit creates many job opportunities, directly and indirectly.

We are your expert companion on this path!

If you are also thinking of investing in this profitable and sustainable field, our expert team is ready to provide you with the best solutions. We are not the only device sellers, but also consultants and implementers of comprehensive pyrolysis projects.

Our specialized services:

Designing and manufacturing pyrolysis devices in different tonnages

From small and semi-industrial units to large and fully automatic production lines. We design and produce devices with high efficiency, superior safety and according to the standards of the world.

✅ Construction and construction of pyrolysis products refinery

Crude pyrolysis oil has limited added value. By designing and building refinery units, we convert this oil into more valuable fuels such as diesel and kerosene to maximize the profitability of your project.

Converting products into final fuels

We provide complete solutions for converting pyrolysis outputs into salable products, from oil purification systems to carbon black preparation for the consumer market.

Why choose us?

· Having an experienced and experienced engineering team

· Use of modern and environmentally friendly technologies

· Provide after-sales service and strong technical support

· Providing free advice to prepare an economic justification plan

Don't miss the opportunity! Contact us today to take a step towards saving the environment and become a leading and profitable industrialist.