In various industries including steel, petrochemical, pharmaceutical and food packaging, the use of 99% high purity nitrogen generator as a reliable source of nitrogen gas has increased greatly. This device with advanced filtration and molecular absorption technology is able to extract nitrogen gas from the air with industrial purity and store it in its own tank with a pressure of 24 bar. Accurate performance and high durability have made this model of nitrogen generators to be in the key equipment group of factories.

Technical features of nitrogen generator with high purity of 99%

The 99% high purity nitrogen generator includes very precise mechanical and electronic parts that are designed to produce high quality nitrogen gas. Its most important parts are:

1. Powerful three-phase compressor

The three-phase compressor supplies the main power of this system and has the ability to compress air up to 24 bar pressure. The use of an industrial standard electric motor and a high-efficiency aluminum fan cooling system reduces electricity consumption and increases the life of parts.

2. 300 liter pressurized tank

The storage tank of the nitrogen generator is made of high purity 99% resistant steel and is equipped with a safety valve and a pressure gauge. The suitable volume of 300 liters of this tank is designed for continuous supply of gas in industrial production lines and prevents pressure fluctuations.

3. PSA unit or selective molecular adsorption

The PSA (Pressure Swing Adsorption) or molecular absorption using special zeolites absorbs oxygen and water vapor from the air stream and produces pure nitrogen with a high purity percentage. In this system, each production cycle takes less than a few minutes and is automatically adjusted by the electronic controller.

The benefits of using a nitrogen generator with a high purity of 99%

1. Saving costs

Using a nitrogen generator with a high purity of 99% eliminates dependence on ready-made gas capsules and reduces supply and transportation costs. This device produces nitrogen gas directly on site and reduces the operating cost of the plant.

2. Permanent access to nitrogen gas

With the automatic system and large storage tank, continuous access to nitrogen gas is guaranteed and there is no interruption in the production line.

3. High safety and stable performance

Nitrogen is a non-flammable gas and the 99% high purity nitrogen generator has industrial design safety standards. Strong metal structure and digital control system ensure stable performance and prevent gas leakage.

Industrial applications of nitrogen generator with high purity of 99%

Nitrogen gas produced by this system is used in various industries:

1. Metal and welding industries

In metal production lines and laser cutting, nitrogen is used to prevent oxidation of the metal surface. The high purity of the output nitrogen of this device improves the quality of the surface and reduces oxidation.

2. Food industry

Nitrogen gas is used to pack food, keep products fresh and increase their shelf life. The high-purity nitrogen device of 99% allows the production of gas in a completely hygienic environment.

3. Pharmacy and medicine

In the processes of drying pharmaceuticals and maintaining sterile conditions, the presence of pure nitrogen is essential. This device meets the needs of sensitive parts of pharmaceuticals with precise control of humidity and pressure.

4. Petrochemical and dyeing

Nitrogen is used to neutralize reactors, prevent unwanted reactions and isolate the chemical environment. The stable production of gas with a pressure of 24 bar increases the efficiency of petrochemical units.

Body structure and industrial design of the device

The metal body of the nitrogen generator is made of high purity 99% thick carbon steel and has an industrial rust color. The interior design includes optimal arrangement of components, compressed air flow path and easy access for service. The wheels under the device simplify transportation in the workshop environment.

Digital control and monitoring system

The 99% high purity nitrogen generator is equipped with an industrial PLC controller that intelligently checks pressure, temperature and gas purity. The numeric screen shows the current status of the system and the operator can adjust the parameters according to the needs of the production line.

Warranty and after-sales service

Companies that produce 99% high purity nitrogen generators usually offer a one to three year warranty for the compressor, valves, and control system. Also, replaceable spare parts such as filters and zeolites increase the useful life of the device.

Important points in maintaining a nitrogen generator with a high purity of 99%

1. Visit the inlet air filter periodically and replace it in case of pollution
2. Control the compressor oil level and perform service at regular intervals
3. Check the sealing of the connections and make sure there is no gas leakage
4. Wash or replace the zeolite in order to maintain the purity of the exhaust gas
5. Reset the pressure control system every time the device is repaired or moved

Summary

Nitrogen device with high purity of 99% with a working pressure of 24 bar is a reliable and economical industrial equipment that has the ability to supply pure nitrogen gas for most manufacturing industries. With a three-phase compressor, molecular absorption system and a 300-liter tank, this machine provides perfect performance in tough working conditions. Fast installation and commissioning, optimal energy consumption and after-sales service guarantee, all have made this model of nitrogen generators the first choice of factories.