Shahin wire factory is one of the prestigious industrial complexes in the west of Tehran and Shahryar region, which has been able to find a special place in the component and spring manufacturing industries of Iran by focusing on the production of fine wire and precise control of diameter tolerance. Using modern stretching and annealing machines, this collection has demonstrated the combination of technology with practical experience to provide a product with high level of quality, uniform strength and excellent malleability to the market.
Technical characteristics of wire produced in Shahin Wire Factory
Shahin Mafool factory has met the needs of many sensitive industries by specializing in the production of two main sizes, 1.20 mm and 0.60 mm. Wires with these dimensions are usually used in the process of making precision springs, special screws, electronic components and delicate structures.
Each wire in the production lines of Shahin Wire Factory is checked for dimensions in several steps to maintain the diameter tolerance within a few hundredths of a millimeter. This high precision makes the final part comply with global standards and show proper performance in applications with high mechanical sensitivity.
Using high-quality raw materials and strict metallurgical control
One of the key factors in the quality of products of Shahin Mafool factory is the careful selection of raw materials. High purity low carbon steels, after the chemical composition test, enter the controlled normalization and annealing process. With this method, the crystal structure of the wires becomes uniform and its resistance against breaking, cracking and surface corrosion increases.
At the Shahin Mafotol factory, all production stages from the selection of ingots to the final packaging are carried out under the supervision of quality control specialists, and the results of each stage are recorded in QC sheets so that customers can be completely sure of the uniformity of quality.
exact tolerance; The distinguishing point of Shahin Mafool factory
In the field of metal industry, precise tolerance is the main difference between ordinary product and premium industrial product. Shahin wire factory has been able to reduce the error coefficient of the wire diameter to the micron level by using laser measurement systems and correcting tension in real time.
For example, 1.20 mm size wire is produced with ±0.005 mm tolerance and 0.60 mm size wire is produced with ±0.003 mm tolerance, which is perfectly suitable for spring industries, auto parts and precision instruments. This accuracy allows parts manufacturers to perform the machining and pressing process with high efficiency without worrying about changing the diameter.
The surface and final finish of the wire
In addition to dimensional accuracy, Shahin Wire Factory's wire ropes have a shiny and uniform surface. In the final stage of production, acid washing and phosphating operations are performed on the wire to remove all oxides and surface rust and increase the adhesion of the next paint or coating.
Some industrial customers prefer to receive the wire with protective oil or galvanized coating; Shahin Wire Factory has made it possible to supply wire with anti-corrosion coating or raw wire depending on the needs of the project.
Benefits of using the products of Shahin Mafool factory in different industries
- Spring making: 0.60 mm size wire of Shahin Wire Factory is widely used for making precise springs in electronic and mechanical parts.
- Production of special bolts and nuts: With precise control of 1.20 mm diameter, manufacturers can produce fine screws with precise thread.
- Automotive industry: The wires of Shahin Wire Factory are used in the production of brake system parts, door locks, and car spring mechanisms.
- Instrument industries: The high elasticity and strength of these wires have made them used in the manufacture of delicate metal tools and small industrial springs.
Production process in Shahin Mafotol factory
The wire production process in Shahin Wire factory starts from the steel ingot selection stage and includes the following steps:
- Preliminary drawing and cold rolling
- Heat annealing for uniform hardness
- Dimensional testing of diameter and tensile strength
- Anti-rust coating or protective oiling
- Final packaging and delivery in industrial standard coils
All these steps are done with digital control devices to maintain accuracy, speed and quality at the same time.
The role of quality control in ensuring product durability
In the Shahin Mafotol factory, the quality control unit is known as the monitoring heart of the production. After production, each wire is subjected to several mechanical and physical tests, which include:
- Tensile to failure test to determine ultimate strength
- Surface fatigue test to check durability in spring applications
- Dimensional test with caliper and digital micrometer
These tests have contributed to the credibility of the brand of Shahin Mafool factory at the level of domestic and foreign industries.
Commitment to sustainability and industrial development in Shahryar
As one of the active units of Shahryar, Shahin Mafool factory has a serious commitment to preserve the environment and optimize energy consumption in addition to production goals. All the water used in the acid washing process is purified and recycled, and the metal waste is re-entered into the production cycle. This sustainable approach has made Shahin Mafool factory recognized as a responsible industrial model.
Customer satisfaction and after-sales service
There is also the ability to produce customized wire in specific sizes based on project needs, which shows the high flexibility of Shahin Wire Factory.
Why is it smart to choose Sahin Mafool factory?
In today's competitive market, choosing a supplier that guarantees both high technical quality and dimensional stability of the product is very important. Shahin Wire Factory, with many years of experience in the production of fine wires and strict tolerance control, has been recognized as a reliable partner of various industries.
The customers of this collection can see the quality, precision and durability in a tangible way by using its products once; The features that made the name of Shahin wire factory come up as a symbol of confidence in the wire industry.
Summary
Shahin wire factory in Shahryar is known as one of the best producers of industrial wire in Iran, focusing on the production of wire size 1.20 and 0.60 mm and observing exact tolerance. The combination of modern technology, standard raw materials, strict quality control and attention to customer needs have made the products of this factory reliable in sensitive industrial projects.
Global standard, excellent appearance level, coating variety and professional after-sales service are the reasons for the success of Shahin Mafool factory. This complex is not only a producer of high-precision wire, but also a symbol of Shahriar's industrial growth and the progress of the country's metal industry.
