One of the most vital equipments in different food, pharmaceutical, chemical and sweat industries is the industrial distillation pot. This device is responsible for separating and purifying liquids based on the difference in boiling point. Among them, two models of single-wall and double-wall industrial distillation pot are the most used, the choice of each of which is different depending on the type of process, production capacity, and the type of substance to be distilled.
Introduction of industrial distillation pot and its function
Industrial distillation pot is basically a heating and steaming system designed to extract pure and aromatic substances from various liquids. The basis of the work of these boilers is based on boiling the raw material at a certain temperature and separating the produced steam from the heavier parts. The pure vapor is then cooled in a heat exchanger or condenser to obtain a pure liquid (such as plant extract or industrial alcohol).
In the process of making a single and double-walled industrial distillation pot, precision in body design, welding type, steel sheet selection and type of connections are very important; Because the device must be highly resistant to pressure, heat and corrosion.
The difference between single-wall and double-wall distillation pot
In the industry, there are two common models of stills:
Single wall distillation pot
Single wall boilers are made of a layer of resistant metal (usually 304 or 316 steel). Heat is transferred directly from the gas flame or electric element to the wall of the boiler. This model is used for lighter purposes such as small workshops or industrial home productions.
The advantage of this type is simplicity of construction and more reasonable price, but it has limitations in energy consumption and temperature control.
Double wall distillation pot
In double-walled industrial distillation pot, between the two layers of the main body and the outer wall, oil or water is used as a thermal medium. This design causes uniform distribution of heat, reducing the burning of materials, and increasing the life of the boiler.
Ardhal Steel Industry Company uses modern standards and CNC cutting machines to make the body of these boilers in a precise and completely sealed way so that no steam or oil leaks occur.
Construction stages of single and double-walled industrial stills in Ardahal Sanat Steel Company
The process of manufacturing of single and double-walled industrial distillation pot is carried out in Ardehal Sanat Steel Company with precise engineering and up-to-date equipment. Its steps are as follows:
1. Technical design and drawing
After receiving the order, based on the customer's desired capacity (from 50 to several thousand liters), the company's engineers design a 3D CAD map and check the details of the working pressure, sheet thickness and steaming system.
2. Choice of body material
In order to increase resistance to rust and natural acids, stainless steel steel 304 or 316L is used. In double-walled models, the second wall is made of high heat-resistant steel to ensure uniform heat transfer.
3. Cutting and shaping parts
Steel sheets are shaped with CNC laser cutting machines and industrial rollers. This step guarantees the accuracy of the final connection and sealing.
4. Welding and assembly
The welding stage is performed with argon gas by TIG method so that no traces of welding remain on the body and the mechanical resistance of the device increases. All welds are checked by NDT and ultrasonic tests.
5. Installation of pipes, condenser and accessories
In this section, the steam system, distillation outlet, drain valve, pressure gauge and other accessories are installed. Steel condensers with spiral design increase distillation efficiency and faster cooling.
6. Pressure test and final quality
At Ardahal Sanat Steel Company, all boilers are pressure tested, sealed and function checked before delivery to ensure their safety and durability.
The advantages of using a double wall industrial distillation pot
Manufacturing high quality single and double wall industrial distillation pot has many benefits for consumers. Some of these features are:
- Uniform distribution of temperature throughout the chamber
- Preventing the burning of aromatic materials
- Saving energy
- Increasing the life of the boiler and condenser
- Easy washing and convenient maintenance
- Suitable for the production of herbal extracts, essential oils, industrial alcohol, and pharmaceuticals
Using several years of experience in the manufacture of steel and industrial equipment, Ardahal Steel Company has been able to supply boilers with high efficiency and modern design to the market.
Application of industrial distillation pot in different industries
Food industry
In the production of herbal spirits, essential oils and flavorings, a double-walled industrial distillation pot is used to extract aromatic substances.
Pharmaceutical industry
For the purification of medicinal compounds or the production of medicinal alcohols with a high percentage of purity, the distillation apparatus plays an essential role.
Chemical and laboratory industries
In order to purify solvents, separate chemicals and produce accurate compounds, single and double-walled industrial stills are necessary.
Natural essential oil industries
Essence and perfume production workshops can perform distillation operations with high quality and minimum energy consumption by using the double wall distillation system of Sanat Ardehal steel.
Innovation and special facilities in steel designs of Ardahal industry
Steel Sanat Ardahal company uses the following innovations in the production of single and double-walled industrial stills:
- Using Automatic digital heat control system
- Designing Anti-slip and vibration-resistant bases
- Using Steel safety valves
- Steam locking cap with safe and silicone sealing
- Spiral cooling exchanger with high efficiency and time reduction Distillation
This company has professional engineering, industrial design and quality control teams that control every stage of production with ISO and CE standards.
Economic analysis of the purchase of a distillation pot from Ardahal Steel Industry
Investing in the construction of single and double-walled industrial distillation pot means achieving a stable and low-cost device in the long term. With the use of high-quality alloys and the precise design of Ardahal Steel Industry Company, the cost of maintenance and energy consumption is minimized.
Economically, the company offers a lower finished price than imports by custom manufacturing and eliminating middlemen, while the quality of construction is much higher.
Customization in desired dimensions and capacity
One of the strong points of Steel Sanat Ardehal is that the customer can order his distillation pot according to his needs, with a specific capacity and design. Capacities can be made from 50 liters to more than 5000 liters.
In addition, customers can choose the type of fuel, the type of condenser (water or air), the discharge system and even the type of digital controller according to their needs.
The importance of quality in the construction of single and double wall industrial stills
The quality of construction plays a very important role in the final performance of the device. The use of non-standard steel, improper welding or poor sealing causes a drop in product quality and a decrease in production efficiency.
On the other hand, Steel Sanat Ardahal company produces devices that have high durability, beautiful appearance and extraordinary performance by using expert engineers and multi-stage quality control.
After-sales service and warranty
All products of Steel Sanat Ardahal, including single and double-walled industrial stills, have a valid warranty and long-term after-sales service. Installation, start-up, production consulting and training for working with the device are also provided by the company's technical team so that customers can use the device with confidence.
summary
In a general view, manufacturing single and double wall industrial distillation pot is a complex but highly specialized process that requires careful design, selection of quality raw materials and continuous control. In this context, Ardahal Steel Industry Company has become one of the most prominent producers of distillation boilers in Iran with years of experience and the use of modern technology.
If you are looking to buy or order the manufacture of quality distillation pot, long life, low energy consumption and real after-sales service, Ardhal Steel Industry is the best choice for you.
