Manufacturing and installing a gantry crane with a towing wire belt is one of the most important infrastructure parts in various industries such as steel, civil structures, port projects, industrial sheds and heavy workshops. In today's era, when speed, safety and precision in moving equipment and materials are very important, using a gantry crane with a towing wire belt is known as a reliable and durable tool.
Kara Sazeh Akhtar Kihan Group, with a long history in designing, manufacturing and installing all types of gantry cranes, is one of the specialized operators in this industry in Iran and has been able to implement many projects with the highest level of safety and execution quality.
In this comprehensive article, we will examine step by step all the dimensions of building and installing a gantry crane with a towing wire belt and we will explain important points for buying, running and maintaining this type of crane.
What is a gantry crane with a towing wire belt?
Why is it important to use a towing wire belt in a gantry crane?
In the process of manufacturing and installing a gantry crane with a towing wire belt, choosing the type of lifting mechanism is very important. Towing wire belt has many advantages over ordinary chains and cables:
- High weight bearing
- Resistance against stretching and corrosion
- Higher safety factor
- Longer lifespan than old cables
- Reduced depreciation of lifting system
Using the towing wire belt makes the gantry crane more smooth when moving the load and less vibration is transmitted to the structure. The specialized collection Kara Sazeh Akhtar Kihan uses standard and quality belts to ensure the safety and efficiency of the final device.
Construction steps of a gantry crane with a towing wire belt
Manufacturing a gantry crane is a specialized process and requires engineering knowledge, accurate calculations and the use of standard equipment. The steps of construction in Kara Sazeh Akhtar Kihan are done as follows:
1. Engineering design and structural calculations
At first, the three-dimensional model of the crane is designed according to the project's needs, load capacity, crane opening, workshop height and type of movement. Structural engineers perform precise calculations to select steel profiles, crane bridge type and towing wire belt mechanism.
2. Selection of standard raw materials
In the construction and installation of a gantry crane with a towing wire belt, it is important to use steel with valid international standards. The steel used in Akhtar Kihan's Kara Sazeh complex has a certificate of analysis and laboratory approval to guarantee the crane's resistance against pressure, impact and fatigue.
3. Construction and welding
All crane parts are cut, drilled and prepared with advanced CNC machines. Then the welding stage is done under the supervision of quality control engineers. The quality of welding is very important in the safety of the crane, and for this reason, Kara Saze Akhtar Kahan Group also performs ultrasonic and radiological tests.
4. Coloring and anti-corrosion
Appropriate coating is necessary to prevent rust and reduce depreciation. Epoxy and polyurethane paints are usually used for gantry cranes with towing wire belts, which increase the life of the structure.
Installation steps of a gantry crane with a towing wire belt
Installing a gantry crane with a towing wire belt is a very sensitive step and should be performed by professionals. Kara Sazeh Akhtar Kihan has a professional and trained installation team that performs all steps according to DIN and ISO standards.
1. Preparing the installation site
The surface of the ground should be level, resistant and have a suitable foundation. In the installation of large cranes, moving rails are installed on the concrete foundation.
2. Assembling the structure
After moving the parts to the place, the main bridge and foundations are assembled and their connections are carefully controlled.
3. Installing the lifting mechanism with the towing wire belt
At this stage, the lift, engine, gearbox, towing wire drum and control system are all installed and adjusted. This part is considered the most important stage of installation.
4. Load and safety test
After installation, a load test of 125% is performed to ensure that the gantry crane with towing wire belt is resistant to sudden pressure.
Applications of gantry crane with towing wire belt
- Metal construction workshops
- Steel industries
- Port and marine projects
- Large production warehouses
- Warehouses and distribution centers
- Heavy construction projects
- Machinery workshops
According to the strength and durability of this type of crane, Kara Sazeh Akhtar Kihan used this model in most of the country's big projects and was able to gain customer satisfaction.
The main advantages of a gantry crane with a towing wire belt
- Long life and easy maintenance
- Ability to bear extremely heavy loads
- Smooth and vibration-free operation
- Possibility of execution in open and closed environments
- High resistance against moisture and corrosion
- Suitable for 24-hour continuous operation
Important points in maintaining a gantry crane with a towing wire belt
To maintain the safety and efficiency of the device, it is necessary to perform the following periodically:
- Visit the towing wire belt in terms of tear or wear
- Check the gearbox oil
- Control the connections and screws of the structure
- Regular lubrication of moving parts
- Perform periodical load test
- Full service by Kara Sazeh Akhtar Kihan specialists
Why choose Kara Saze Akhtar Kihan?
If you intend to build and install a gantry crane with a towing wire belt, the Kara Saze Akhtar Kihan collection is your best choice, because:
- Having a long experience in manufacturing all kinds of gantry cranes
- Using standard materials
- Special design according to project needs
- Reliable warranty and technical support
- Expert installation and maintenance team
- Delivering the project on time
summary
Manufacturing and installing a gantry crane with a towing wire belt is a specialized and engineering process that, if performed correctly, can multiply the speed, safety and efficiency of industrial activities. In this article, we tried to explain all the stages, advantages, applications and important points of this type of crane with complete details and in simple language.