In the world of industries and manufacturing workshops, the air compressor is known as one of the most vital and widely used equipment. These devices play an essential role in various industrial and service processes, hence its stoppage or failure is always very problematic for business owners.
In such a situation, an important question arises: Does it make sense to repair the used air compressor or is it better to invest in buying a new device?
In this article, we intend to determine the right time to repair or buy a new one by carefully examining the factors that influence the decision.
1. Importance of air compressor in industries
Air compressor is one of the main equipment in various industries such as construction, automotive, carpentry, packaging, and many others. Therefore, its proper maintenance, repair or timely replacement can play a key role in business productivity.
The main applications of air compressor
Due to the vital role of these devices, any type of malfunction in their operation can result in a lot of costs and losses.
2. Factors influencing the decision: repair or new purchase
Deciding between repairing a used air compressor and buying a new one requires careful consideration of several factors, which we will discuss below:
A) The age and technical condition of the compressor
b) Repair costs compared to the new price
In many cases, if the repair cost is more than 50% of the price of a new machine, it makes more sense to buy a new car.
c) saving energy consumption
New compressors, especially inverter and energy-efficient models, consume less electricity and will bring cost savings in the long run.
d) The amount of failures and the frequency of failures
If the used compressor needs to be repaired once in a while, frequent repairs are not only costly but also reduce the useful life of the device.
e) Availability of spare parts
If spare parts are rare or there is no after-sales service for old models, it is better to replace or buy a new device.
3. When is it reasonable to repair a used air compressor?
In the following cases, it is more cost-effective to repair a used air compressor:
1. Low and acceptable repair cost
If the estimated repair cost of the main parts is lower than 40-50% of the price of the device, repair is a better option.
2. Limited breakdowns and replaceable
If the problem is only with consumable parts such as filters, valves, O-rings, or bearings, the repair is quick and cheap.
3. Low device age and overall health
Multi-year compressors that are still healthy and their main parts have not been damaged are the best option for repair.
4. Authentic brand and spare parts available
If the device is from a reputable brand and its parts are available in the market, repair is very reasonable and can extend its useful life.
4. When is it recommended to buy a new air compressor?
If one of the following applies, it is better to skip the repair cost and get a new device:
1. The repair cost is more than 50% of the price of the device
This index is the standard measure in the industry. In this case, spending a lot of money on repairs is no longer economically justified.
2. The life of the device has passed and there is a risk of successive failures
Old and worn compressors, in addition to reducing efficiency, are also dangerous and may cause explosions or serious failures due to leaks or rust.
3. High power consumption and low efficiency
Old compressors consume a lot of energy and increase running costs. Buying a new device with modern technology can improve the cost of electricity.
4. No spare parts or after sales service
Domestic or foreign brands that no longer have technical support, their maintenance has become very difficult. In these situations, buying a new model is a better option.
5. Key points for making the right decision
- Complete examination of the technical condition and severity of failure
- Exact estimation of repair costs based on technical rates
- Comparison of the daily price of new devices and repair costs
- Evaluation of the remaining useful life of the old device
- Considering energy consumption and long-term maintenance costs
6. Summary
If the repair cost is less than half the price of a new device and the device is in relatively good condition, the repair is cost-effective. But if the repair cost is high, life is long, or new technologies are needed, buying a new device is a better option.
To maintain productivity and reduce running costs, it is always better to periodically evaluate the condition of your compressors and, if necessary, benefit from specialized maintenance services.
