The importance of vacuum technology in cantaloupe production

The role of Bandar Industrial Group in improving the efficiency of production lines

The first stage: preliminary design of the vacuum plant production line

Second stage: Construction of vacuum plant production line equipment

• Serbet preparation tank: with stainless stirrer and thermal temperature control.
• Industrial vacuum pump: to reduce the air pressure inside the cooking tank and control the temperature in the lower range.
• Crystalization hive: where candy crystals start to form in a vacuum state.
• Thermal dryer with humidity control: to improve clarity. stems and prevent crystal breakage.

The third stage: installation and commissioning of the production line

Step 4: Testing, Tuning and Delivery

Technical details of high efficiency in port lines

Lines designed by Bandar are equipped with digital temperature controllers, precision vacuum sensors, and vapor recovery systems. These features increase energy efficiency up to 30% higher than traditional lines.

Also, the crystallization system has a slow circulation of the solution and control of the growth rate of the crystal to prevent the formation of large and heterogeneous crystals. This technology makes the size of the plant uniform and its appearance beautiful.

Benefits of buying directly from Bandar Industrial Group

1. Competitive price and removal of middlemen
2. Official invoice and written warranty
3. Installation support, training and provision of spare parts
4. Special design based on the capacity required by the manufacturer
5. Free consultation to choose the type of vacuum system and energy source

Purchasing the vacuum plant production line directly from the port allows the factories to operate with lower cost, higher efficiency and faster production speed.

Key points in the success of the vacuum plant production line

• Using high purity sugar and filtered before baking.
• Precise adjustment of vacuum pressure between 720 and 760 mm Hg.
• Temperature control between 75 and 85 degrees Celsius for the best clarity.
• Prevention of vibration of the equipment during crystallization with anti-vibration bases.
• Gradual drying of the plant to preserve the structure. its crystalline.

All these parameters are automatically applied in the port production lines so that the cantaloupe production line under vacuum provides the highest efficiency.

The difference between traditional and vacuum methods in cantaloupe production

In the traditional method, the baking process is done at normal pressure and temperature of 110 to 120 degrees, which causes a part of the syrup to caramelize and darken the candy color. On the other hand, in a high efficiency vacuum plant production line, the temperature is between 75 and 85 degrees and the crystals are formed without damage.

Advantages of vacuum method:

• Reduce the production time from 8 hours to 3 hours.
• Energy consumption is less than half of the traditional mode.
• Increase the transparency and brightness of the plant.
• Reduce waste during crystallization.

Development of automatic port lines for export

Bandar Industrial Group in addition to the domestic market, has designed automatic vacuum cane production lines for food exporters. These lines have a PLC system, intelligent control of temperature and pressure, and the ability to set the automatic crystallization program.

Factories that intend to export candies can provide a product with export quality and according to international standards with Bandar lines. The modular design of these lines allows for quick transportation and installation in workshops abroad.

After-sales service and quality guarantee

The port is not only a manufacturer but also a full supporter of the factory owners. All vacuum cane production lines have a full one-year warranty and ten years of after-sales service. The training of working with the vacuum system, replacement of consumable parts and fixing possible defects is carried out by the technical team located all over Iran.

Summary and invitation to cooperation

Production of candy with vacuum technology is considered a big development in the country's confectionery industry. The precise implementation of the design and construction stages of the high-efficiency vacuum plant production line will increase the quality of the product, reduce energy costs, and provide sustainable profitability for the factory owners.

Bandar Industrial Group is ready to cooperate with all production units and investors interested in setting up a vacuum plant production line by using experienced engineers, industrial steel equipment and modern knowledge.

You can contact Bandar's sales experts to receive expert advice, price inquiry and exclusive design of your production line and take the first step towards modern and economical production.