The importance of the precise design of the manual coal cutting machine

Technical characteristics of two-blade manual coal cutting machine

Durable metal structure: The body is made of wear-resistant steel to be highly durable against the continuous impact of hot or wet coal.
Two synchronized blades: Blades with a special angle and a spring system perform the cutting action at the same time.
Manual adjustment system: The operator can manually adjust the cutting size to divide the coals to the desired length.
High safety at work: The ergonomic design of the handle and the distance between the blades is such that there is the least risk for the worker during cutting.
Easy repairability: The design of the manual two-blade coal cutting machine is done in such a way that all parts are installed in a modular manner and can be easily replaced in case of failure of one of the blades or bearings.

The difference between manual and automatic models

The design stages of a two-blade manual coal cutting machine in Tehran

Analysis of user needs: Before starting the design, engineers check the needs of the workshop or factory; For example, the daily production volume, the type of coal and the installation space.
Preliminary design and mechanical plan: At this stage, the technical plan is drawn with engineering software to determine the dimensions and angle of the blades. and the performance of the blades, cutting angle and speed are tested and corrections are made.
Installation in the customer's workshop: After the final design, the manual two-blade coal cutting machine is installed along with the manual of settings and warranty.

The advantages of using a manual coal cutting machine with two blades of Komor machine

Uniform and clean cutting of coals without excessive pressure.
Long life of the blades due to the precise design of the angle of the cutting surface.
Reduction of production waste during the cutting stage.
Possibility of manual adjustment for all types of compressed coal, molded coal or porcelain coal.
Saving electricity consumption and costs Repairs.
Easy to use by novice operators.

Materials and key parts in the construction of the device

One of the critical points in the design of the two-blade manual coal cutting machine is the selection of standard raw materials. The combination of stainless steel, industrial chrome, heat-treated blades and high-quality bearings are used in the Komor Machine Tehran factory.

After the hardening operation, the blades reach the stage of grinding and precise angle adjustment so that they do not change shape when in contact with hot or semi-dry coal. Also, all the joints are lubricated with thermal grease so that the heat from the coal does not damage the axis of the machine. This precision in the design and selection of raw materials is the main reason for the high durability of Komor Machine production machines.

Important points in maintenance of two-blade manual charcoal cutting machine

Basic maintenance is essential for the proper functioning of coal cutting machines. In its manual, Komor Machine offers recommendations to increase the life of the device:

Clean the blades weekly and prevent carbon accumulation.
Review the blade retaining screws after every 48 hours of work.
Clean the cutting surface with a steel brush and dry cloth to prevent corrosion.
Lubricate the axis of the blades once every three months.
The temperature of the working environment of the machine should be kept between 25 and 45 degrees Celsius. so that the coal and the blade work in optimal conditions.

Following these conditions, the two-blade manual charcoal cutting machine designed in Tehran can work for more than five years without quality loss.

Applications of two blade manual coal cutting machine in different industries

Although the main focus of this device is on compact coal plants, its intelligent design has made it applicable in other industries as well, including:

Composite charcoal packing factories.
Hookah charcoal and Chinese charcoal production.
Coal production training workshops in technical universities of Tehran.
Rural workshops that intend to produce charcoal at a low cost.

Kumor Machine, recognizing these needs, has designed a two-blade manual coal cutting machine in a way that can be adjusted for each model of coal by changing the angle of the blade or the length of the shaft.

Why is Komor the first choice of coal producers in Tehran?

Komor Machine Company in Tehran has been recognized as one of the leading designers and manufacturers in the field of compressed coal machines in recent years. The reason for this success is the focus on local and precise design of devices such as the two-blade manual coal cutting machine.

Komor Machine technical team consists of experienced mechanical engineers and industrial designers who design all devices based on international standards using up-to-date software. In addition, after-sales service and quick access to spare parts is one of the reasons why coal producers in Tehran and other cities choose the Komor car brand.

conclusion

Designing a two blade manual coal cutting machine in Tehran is considered an important part of the development of compressed coal industry. Accuracy in design, selection of resistant materials, compliance with safety principles and optimization of energy consumption are features that can increase the useful life of the production line. Focusing on these principles, Komor Machine Company in Tehran has been able to gain a special place in the country's industry and provide high quality machines at reasonable prices.

If you decide to start a production line of compressed coal or molded coal, choosing a two-blade manual coal cutting machine from the Komor Machine Tehran brand will be the best option to start a successful business.